Case Study

The Chocolate Factory 4.0

ABSTRACT
RPA and IoT to produce snacks: from chocolate bar production to label printing, an Industry 4.0 solution integrating automation of 35 factories.

Where: italy
Challenge
In recent years, the Industry 4.0 paradigm has set us the goal of developing solutions that can optimize and automate production systems to help our customers achieve a new level of efficiency. This requires evolving the multitude of applications and technologies needed to operate production lines.
Approach
Backed by our advanced technological expertise and extensive industry experience, we have been selected by this leading global company in the food sector operating in over 80 countries and employing more than 100,000 people worldwide for a smart manufacturing project designed to simplify and enhance the efficiency of operators' work.
Digital Ecosystem
Solution
Digital Ecosystem
This is where our Digital Factory solution (MOM) Manufacturing Operation Management/(MES) Manufacturing Execution System comes into play, replacing some outdated production management systems and old printing processes across various production units, from information on individual consumption units to box and pallet labels. The different modules developed, including MES, Labeling, IDF (Integrated Digital Factory) Connector, and Scan to Consume, are capable of radically optimizing data exchange with automation, collecting data from production, quality, and ERP systems, and sending it to other applications in use. Today, our solution has been officially adopted for the group’s Smart Manufacturing on a global scale and is active at various levels in more than 30 plants worldwide.
Results

Simplicity and speed of application use

Optimization of operational costs

Significant reduction of human error

Geographical extension: a single solution for all 5 continents

Technologies

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